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| Customization: | Available |
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| Type: | Stone Crusher Plant |
| Motor Type: | AC Motor |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Fixed Rock Crushing Plant Granite Gravel Rock Stone Crushing Production Line 200Tph River Stone Crusher Plant
A stone crusher plant is an integrated production line designed to convert raw stone (limestone, granite, basalt, river gravel) into high-quality construction aggregates (0-5mm sand, 5-40mm crushed stone). Used in quarries, construction sites, and infrastructure projects worldwide, it combines feeding, crushing, screening, and conveying systems to deliver consistent output. Unlike standalone crushers, the integrated plant optimizes material flow, reduces waste, and enables continuous operation.
Key specifications:
•Capacity: 10-1000 TPH (tons per hour), tailored to project scale.
•Process: Typically 2-3 stages (primary → secondary → tertiary crushing) for hard/soft stones.
•Output: Graded aggregates (0-5mm, 5-10mm, 10-20mm, 20-31.5mm) for concrete, asphalt, road bases, and building materials.
•Core Equipment: Jaw crusher (primary), cone/impact crusher (secondary), vibrating screen, feeder, and belt conveyors.
Below configuration is for reference
| Capactity | Feeder | Primary Crusher | Secondary Crusher | Tertiary Crusher | Vibrating Screen |
| 50TPH | GZD300*900 |
Jaw Crusher PE400*600 |
Cone Crusher 3FT Symons Standard |
Vertical Impact Crusher VSI5X7615 | 3YK-1860 |
| 100TPH | ZSW-380*95 |
Jaw Crusher PE600*900 |
Jaw Crusher PEX-250*1200 |
Cone Crusher PYB-900 |
3YK-1854 |
| 150TPH | ZSW-380*95 |
Jaw Crusher PE600*900 |
Impact Crusher PF-1315V |
Impact Crusher PF-1214V | 4YK-2160 |
| 200TPH | ZSW490*110 |
Jaw Crusher PE750*1060 |
Cone Crusher 5-1/2FT |
Cone Crusher 4-1/4FT |
3YK-2460 2YK-2460 |
| 250TPH | ZSW-490X110 |
Jaw Crusher PE750*1060 |
Impact Crusher PF-1315 |
/ | 2YK-2460*2pcs |
| 300TPH | ZSW600*130 |
Jaw Crusher PE870*1060 |
Cone Crusher 5-1/2FT |
Cone Crusher 4-1/4FT |
2YK-2470 2YK-2470 |
| 350TPH | ZSW500*130 |
Jaw Crusher PE900*1200 |
Cone Crusher 5-1/2FT*2pcs |
Cone Crusher 4-1/4FT |
3YK-2460*2pcs 2YK-2460*2pcs |
| 1000TPH |
ZSW-600x180 |
Jaw Crusher PE1500x1800 |
Impact Crusher: PF-1315 2PCS | / |
2YK-3080*3pcs YK-1854*2pcs |
1. High degree of automatic operation; the entire production line requires almost no manual operation except for machine starting and stopping and routine maintenance.
2. High productivity, low investment, and good appreciation.
3. Regular end product granularity, good grain shape, and low powder output.
4. Adopting high advanced control system to ensure the security and reliable operation of the entire production line.
A well-designed stone crusher plant relies on scientific equipment matching-here's the standard setup for most applications:
1. Primary Crushing: Jaw Crusher
-Function: Reduces large stone lumps (up to 1000mm) to 100-200mm.
-Key for Engineers: High crushing ratio (6:1-8:1), wear-resistant manganese steel jaw plates, and hydraulic adjustment for quick gap tweaks.
-Ideal For: All stone types (soft limestone to hard granite).
2. Secondary Crushing: Cone Crusher or Impact Crusher
-Cone Crusher: Best for hard stones (granite, basalt). Uses laminated crushing to produce cubical particles (flakiness rate ≤12%), ideal for high-quality concrete.
-Impact Crusher: Suitable for soft/medium stones (limestone, concrete waste). Delivers better particle shape but shorter wear part life on hard materials.
-Engineer's Tip: Choose cone crushers for TPH >200; impact crushers for smaller plants or recycling projects.
3. Tertiary Crushing (Optional): VSI Crusher
-Function: Refines 20-50mm material into 0-5mm sand or fine aggregates.
-Advantage: Produces cubical sand meeting ASTM C33 standards, expanding revenue streams for users.
4. Auxiliary Equipment (Critical for Efficiency)
-Vibrating Feeder: Ensures uniform feeding to avoid crusher overload.
-Vibrating Screen: 3-4 layers to classify aggregates into graded sizes (screening efficiency ≥95%).
-Belt Conveyors: Transport material between equipment; sealed design reduces dust.
-Dust Suppression System: Pulse bag filter (99.8% dust capture) to meet EPA/EU environmental standards.
Baichy headquarters is located in the industrial park in Jiaozuo City. It covers a total area of 200,000 square meters, including 150,000 square meters of standardized workshops. There are more than 200 sets of various large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly equipment. We have more than 500 workers, including more than 20 middle and senior technicians. Baichy is mainly focused on 4 series of products: stone crusher machines, sand-making equipment, powder grinding mills, mineral processing equipment, and their spare parts. Every year, Baichy can turn out 1,000 sets of crushers and 10,000 tons of crusher parts.
1. Are you a manufacturing or trading company?
We are a factory, established in 2003.
2. How long is your delivery time?
7-10 days for the stock, 15-30 days for the mass production.
3. What is your payment method?
30% deposit in T/T advance, 70% balance before shipment.
4. How long is the warranty? Does your company supply the spare parts?
One year. Spare parts for you at the lowest cost.
5. If I need the complete crushing plant can you help us to build it?
Yes, we can help you set up a complete production line and give you related professional advice. We had already built many mining projects in China & Overseas.
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