| Customization: | Available |
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| Type: | Stone Crusher Plant |
| Motor Type: | AC Motor |
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A 50tph stone crusher plant with a primary jaw crusher and a secondary fine jaw crusher is a common setup in the stone crushing industry. It is one-stop crushing installation, typical materials like limestone, granite, river gravel, basalt, etc., the plant produces different sizes of gravels and sand which can be used for constructions.Here is an introduction to such a plant
Primary Jaw Crusher
Function: The primary jaw crusher is the first stage of crushing in the plant. It is designed to handle large-sized stones or rocks directly from the quarry or mining site. Its main function is to reduce the size of the raw material to a more manageable size for further processing by the secondary crusher.
Advantages:
1. High Crushing Ratio: It can achieve a significant reduction in the size of the input material, typically with a crushing ratio ranging from 4 to 6.
2. Simple Structure: The design of the primary jaw crusher is relatively simple, consisting mainly of a frame, jaw plates, eccentric shaft, and flywheel. This simplicity makes it easy to operate, maintain, and repair, reducing downtime and maintenance costs.
3. Robust and Durable: Built with heavy-duty materials and a sturdy construction, it can withstand the impact and abrasion of large, hard stones, ensuring a long service life even in harsh working conditions.
Example Model:
The PE600×900 jaw crusher is often used as a primary crusher in a 50tph stone crusher plant. It has an inlet opening of 600mm×900mm, can handle a maximum feed size of 500mm, and has an adjustable discharge opening ranging from 65 to 160mm. With a rotational speed of 250rpm and a motor power of 55kW, it can achieve a processing capacity of 50 to 180tph, which is suitable for the primary crushing stage of the 50tph plant.
Secondary Fine Jaw Crusher
Function: The secondary fine jaw crusher comes after the primary crusher and is responsible for further reducing the size of the crushed material from the primary crusher to produce finer particles. It helps to achieve the desired final product size and improve the quality of the crushed stone.
Advantages:
1. Better Product Shape: It can produce more cubical and uniform-shaped particles compared to some other crushers, which is beneficial for applications where the shape of the crushed stone matters, such as in construction and road building.
2. High-Quality Final Product: By further refining the crushed material, it helps to remove any remaining oversized or irregularly shaped pieces, resulting in a higher-quality final product that meets the specific requirements of different industries.
3. Versatility: It can handle a variety of materials with different hardness levels, making it suitable for processing different types of stones and ores.
Example Model: The PEX250×1200 fine jaw crusher is a common choice for the secondary crushing stage in a 50tph stone crusher plant. It has an inlet opening of 250mm×1200mm, a maximum feed size of 210mm, and a discharge opening adjustable from 20 to 61mm. With a motor power of 37kW and a rotational speed of 330rpm, it can achieve a processing capacity of 20 to 61tph, which, when combined with an appropriate primary crusher, can meet the overall 50tph production capacity of the plant.
The Stone Crushing Plant mainly consists of Vibrating Feeder, Jaw Crusher, Cone Crusher or Impact Crusher, Vibrating Screen, Belt Conveyor and Control System, etc. It is completely capable to crush and screen limestone, marble, granite, basalt, river gravel and other hard stone materials, and produce sand & gravels with various granularities for construction and building industry.
We can offer free flow chart design with most economical and best crushing and screening plants according to customer's requirement of capacity,output size,apllication and preference.We are able to design and manufacture complete crusher plants with capacity from 30tph to 500tph, and to provide optimum and most economical solutions according to customers' requirements on stone specifications, output, application, etc.
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No.
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Mining Equipment
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Model - 50tph
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Model - 100tph | Model - 150tph |
|
1
|
Jaw Crusher
|
PE400X600
|
PE500X750 | PE600X900 |
|
2
|
PEX Fine Jaw Crusher
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PEX250x1000 | PEX 250X1000 |
PEX 300X1300
|
|
3
|
Vibrating Screen
|
3YK1548
|
3YK1848 | 3YK2160 |
|
4
|
Conveyor Belt
|
B800, B650
|
B800, B650 | B800, B650 |
The stone crusher plant typically starts with the feeding of large stones into the primary jaw crusher. After the primary crushing, the crushed material is transferred to the secondary fine jaw crusher via a conveyor belt. The secondary crusher further processes the material to the desired final size, and the finished product is then discharged and can be screened or sorted according to different size fractions for various applications.
Applications: The crushed stone produced by the 50tph stone crusher plant has a wide range of applications. It is commonly used in construction for making concrete, asphalt, and road base materials. It is also used in the building materials industry for manufacturing sand, gravel, and other aggregates. Additionally, it can be used in mining, metallurgy, and chemical industries for further processing of ores and minerals.
Cost-Effective: By having a combination of primary and secondary crushers, the plant can achieve efficient crushing with relatively low energy consumption and operating costs. The staged crushing process allows for better utilization of the crushers' capabilities and reduces the wear and tear on each individual crusher, resulting in longer equipment life and lower replacement costs.
Customizable: The plant can be customized according to the specific requirements of the customer, such as the desired final product size, production capacity, and the type of material to be crushed. This flexibility makes it suitable for different projects and industries.
Environmentally Friendly: Modern stone crusher plants are often equipped with dust suppression and noise reduction systems to minimize the environmental impact. This helps to reduce air pollution and noise levels, making the operation more environmentally friendly and compliant with relevant regulations
Henan Baichy Machinery Equipment Co, Ltd. is a famous Mining Machinery Manufacturer and Exporter, integrating R&D, design, sales, and after-sale services, focusing on stone crushers, powder grinding mills, mobile crushing plants &mineral processing equipment. Based on solid technology, an advanced management system & high-quality products, We have grown quickly into one of the most important manufacturing bases of China's mining industry, and exported products to over 80 countries including South East Asia, Middle Asia, Africa, Middle East, widely used in global mining and construction industries.
Located in the industrial park of Jiaozuo City, Henan Province, The Factory of Henan Baichy Machinery Equipment Co, Ltd. Covers a total area of 200,000 square meters, with 15000 square meters of the standardized workshop. There are more than 200 sets of various medium and large metal processing lathes, riveting machines, welding, and assembly equipment. And there are more than 100 workers, including over 20 middle and senior technicians. Baichy is gradually expanding its business market, depending on Its Outstanding Quality Performance and Service Support. Through the international mining machinery exhibitions, We have demonstrated our professional equipment, technology, and thoughtful service to customers from all over the world. Baichy always adheres to the "quality assurance, sustainable development" of the enterprise purpose and "customer first, mutual benefit and win-win" as the business principle.
1. Are you manufacture or trading company?
We are factory, established in 2003.
2. How long is your delivery time?
7-10 days for the stock, 15-30 days for the mass production.
3. What is your payment method?
30% deposit in T/T advance, 70% balance before shipment.
4. How long is the warranty? Does your company supply the spare parts?
One year. Spare parts for you at lowest cost.
5. If I need the complete crushing plant can you help us to build it?
Yes, we can help you set up a complete production line and give you related professional advice. We had already build many mining projects in China & Overseas.
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